Reducing Product Loss in Cosmetic Manufacturing with Real-Time IoT Monitoring

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Manufacturer

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UN SDG 12 - Responsible Consumption and Production

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Mumbai

Pain Points

High product loss due to undetected process deviations.

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Frequent Batch Wastage

Undetected temperature and humidity changes caused product quality failures.

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Manual Quality Checks

Delayed detection of anomalies due to reliance on periodic manual inspections.

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Lack of Process Traceability

No real-time data to identify and prevent recurring quality issues.

Our Offerings

Delivered IoT-based real-time monitoring with automated alerts.

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Continuous Parameter Tracking
Deployed sensors to track temperature and humidity in real time.

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Instant Anomaly Alerts
Configured instant alerts for parameter deviations to prevent batch loss.

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Data-Driven Insights
Provided dashboards for trend analysis and predictive maintenance actions.

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Cloud Data Storage
Enabled secure cloud storage for historical process data and compliance records.

Deployed sensors to track temperature and humidity in real time.

Configured instant alerts for parameter deviations to prevent batch loss.

Provided dashboards for trend analysis and predictive maintenance actions.

Enabled secure cloud storage for historical process data and compliance records.
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Our Deployment Our Deployment Our Deployment

Outcomes

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Reduced Batch Failures

Immediate detection prevented costly rejections and improved yield.

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Faster Decision Making

Real-time dashboards empowered quick corrective actions on the shop floor.

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Improved Compliance

Automated logs supported audits and industry regulatory requirements.

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Operational Cost Savings

Lower product wastage and downtime reduced production costs significantly.

iconCut product losses by 40%, improving overall efficiency.

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Get in Touch

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