Reducing Product Loss in Cosmetic Manufacturing with Real-Time IoT Monitoring
Manufacturer
UN SDG 12 - Responsible Consumption and Production
Mumbai
Pain Points
High product loss due to undetected process deviations.
Frequent Batch Wastage
Undetected temperature and humidity changes caused product quality failures.
Manual Quality Checks
Delayed detection of anomalies due to reliance on periodic manual inspections.
Lack of Process Traceability
No real-time data to identify and prevent recurring quality issues.
Our Offerings
Delivered IoT-based real-time monitoring with automated alerts.
Continuous Parameter Tracking
Deployed sensors to track temperature and humidity in real time.
Instant Anomaly Alerts
Configured instant alerts for parameter deviations to prevent batch loss.
Data-Driven Insights
Provided dashboards for trend analysis and predictive maintenance actions.
Cloud Data Storage
Enabled secure cloud storage for historical process data and compliance records.
Outcomes
Reduced Batch Failures
Immediate detection prevented costly rejections and improved yield.
Faster Decision Making
Real-time dashboards empowered quick corrective actions on the shop floor.
Improved Compliance
Automated logs supported audits and industry regulatory requirements.
Operational Cost Savings
Lower product wastage and downtime reduced production costs significantly.
Cut product losses by 40%, improving overall efficiency.
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